CMC-MX Built-in Bypass Soft Starter Fault Codes: Err1–Err11 Causes and Remedies

Soft starter fault codes and troubleshooting guide cover for the CMC-MX built-in bypass soft starter

💡Key Takeaways

  1. A tripped protection stops the unit immediately; read the display code first, then match cause to remedy before resetting.
  2. Err1 = phase loss on start; Err7 = wrong phase sequence; Err8 = phase current imbalance — all checked against supply wiring and the related parameters.
  3. Err2 SCR overheat usually comes from poor ventilation, blocked heatsink, excessive start frequency or a voltage dip; reduce starts per hour and confirm vertical mounting.
  4. Err4 covers both input-output short circuit (stuck contactor / SCR damage) and open motor connection.
  5. Err3 start failure and Err5 current-limit fault point to parameter mismatch or a set current limit that is too low.
  6. Err6 electronic thermal overload means the motor is running overloaded; Err9 frequency error checks mains frequency and C211.
  7. Faults are latched; reset by holding STOP for 4+ seconds or via the DI fault-clear input after the cause is removed.
When a protection function trips on the CMC-MX series built-in bypass soft starter (380 V, 7.5–280 kW), the unit shuts down immediately and the display shows the active fault. Use the code below to identify the cause and apply the matching remedy before resetting.

CMC-MX Fault Code Table

Display
Status description
Remedy
STOP
Start signal given, motor does not respond
1. Check whether terminals 3 and 5 on X1 are closed. 2. Check control circuit wiring and the control switch. 3. Check whether control supply voltage is too low. 4. Check parameter C200 setting.
No display
Unit powers up with nothing on screen
1. Check whether terminals 6 and 7 on X3 are closed. 2. Check the control supply voltage.
Err1
Phase loss during motor starting
Check the phase voltage of all three supply phases; locate and clear the missing phase.
Err2
SCR / thyristor overheat
1. Confirm good ventilation and vertical mounting. 2. Check the heatsink for overheating and whether the over-temperature switch has opened. 3. Starting too frequently — reduce the start frequency. 4. Check low control supply / excessive voltage dip during start.
Err3
Start failure
1. Check every working parameter; verify settings match actual motor data. 2. Start not completed within the C105 time — check whether the current-limit multiplier is set too low.
Err4
Input-output short circuit, or open motor connection (C104 = 0)
Short circuit: check for an internal contactor stuck closed; check SCR breakdown or damage. Open connection: verify reliable output-to-motor wiring; check for an open circuit inside the motor; check the SCR; check incoming phase loss.
Err5
Current-limit function ineffective, or motor overcurrent during run
Check the C100 setting; check for an output short circuit; investigate sudden load increase or excessive load fluctuation.
Err6
Electronic thermal overload
Check for overload operation.
Err7
Wrong phase sequence
Check the incoming phase sequence and parameter C103.
Err8
Phase current imbalance
Check main-circuit current / voltage balance and parameter C107.
Err9
Frequency error
Check mains frequency and parameter C211.
Err10
Parameter loss
Power cycle; if the fault reappears, contact the manufacturer.
Err11
Wiring error
Check the wiring and parameter C212.

Fault Reset Procedure

Faults are latched in memory. After clearing the root cause, reset the unit either by holding the STOP key for more than 4 seconds, or through the external fault-clear input (DI multi-function terminal). Reset returns the starter to the start-ready state.
Field reference: for a real commissioning outcome on a fan load, see the case study of a CMC-MX built-in bypass soft starter on process fans at a Zhejiang environmental plant — 350% Ie current limit, 15 s ramp and 40% initial voltage.

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